Introduction

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Introduction_page_1 Introduction We have the potential to produce all of our electricity from clean energy sources. Today, we have the technology and the…
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Introduction_page_10 The fastest way to travel is on a galloping horse! mnie \ N-Power J ~< i
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Introduction_page_11 Today, we know that these things are not just possible, but we take them for granted. We have a mobile phone in our pocket and could easily…
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Introduction_page_12 The objective of this book is to explain some of the things which current science is not teaching at the present time. Ideally, we want a…
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Introduction_page_13 Equity Partners" bought out Arvin Meritor's division that did all the final work to get fuel reformers put into all new vehicles. They…
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Introduction_page_14 Setups Chapter 3
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Introduction_page_15 Setups Standard System Connections The System can be connected to your electricity system in a variety of ways. Below you can find some…
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Introduction_page_16 Simple Power Setup You can create your own magnetic generator without breaking the bank, usually under $100. We discuss how to properly…
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Introduction_page_17 1. Magnetic Generator 2. Charge Controller 3. Battery 4. Inverter 5. Household
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Introduction_page_18 Grid-Intertied Power Source System If you are still using power from the grid, this kind of system will work the best for you. This system…
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Introduction_page_19 Grid-Intertied system with battery backup You may need to rely on a battery backup system in case of down time and maintenance to the power…
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Introduction_page_2 Introduction page 2
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Introduction_page_20 Off-Grid Power Source System This system requires a generator to keep the battery charged for those down times. This system is pictured…
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Introduction_page_21 System Units Array DC Disconnect: The DC disconnect is an important part of a system for maintenance. Using a DC disconnect makes shutting…
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Introduction_page_22 Deep Cycle Battery This is the type of battery you should use in your system. This is what will store all of the energy produced by your PV…
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Introduction_page_23 Main DC Disconnect: This unit is placed between the battery bank and the inverter. A main DC disconnect will allow you to disconnect the…
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Introduction_page_24 If you are setting up a solar electric system for off-grid living you will need to use a generator. A generator is used to produce…
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Introduction_page_25 AC breaker panel: This is the point where all of the homes electrical wiring meets with the provider of the electricity, whether it is the…
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Introduction_page_26 The household loads consist of anything in your home that uses power from your AC breaker panel. This includes anything that you plug into…
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Introduction_page_27 Building the Magnetic Generator Chapter 4
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Introduction_page_28 Building the Magnetic Generator Overview Permanent magnet generators or magnetos have been employed widely for many years. Early…
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Introduction_page_29 Summary The magnetic generator is provided with a capability for delivering a relatively high level of output power from a small and…
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Introduction_page_3 Laws of Science? Chapter 1
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Introduction_page_30 Basic STATOR Z Household Load The System shown above consists of: + A steel spine and shaft. 4 A stator containing coils of wire. & Two…
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Introduction_page_31 studs which pass through a hole in the stator. Magnetic flux passes from one rotor to the other through the stator. This moving magnetic…
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Introduction_page_32 Building the Magnetic Generator This manual describes how to build the Magnetic Generator System. It is advised that you familiarize…
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Introduction_page_33 Caution Take care when building and assembling the Magnetic Generator so that the magnets cannot come loose. This can happen under extreme…
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Introduction_page_34 List of Materials and Tools Materials for PMGs FIBREGLASS SUPPLIES No. size per PMG Polyester resin (premixed with accelerator) Catalyst…
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Introduction_page_35 Materials for moulds and jigs e Composite floorboards (other ideas are possible) and wood glue e Sand paper, wax polish (Polyurethane…
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Introduction_page_36 e Scales to weigh resin. Dispenser for catalyst, plastic buckets, scissors. e Soldering iron, resin-cored solder, wire cutters, sharp knife.
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Introduction_page_37 3. Jigs and Moulds This section describes how to make the jigs and moulds for building a PMG. Once you have made them, they can be used…
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Introduction_page_38 * Cut a small flat steel plate 60 x 30 x 6 mm (suggested sizes) and fix it securely or weld it to the end of the crankshaft as shown in…
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Introduction_page_39 8. DRILLING THE 2 HOLES STACK THE THREE PIECES LIKE THIS:- DRILL PRESS ¢ Pass two bolts through the holes in the flat plate, and bolt on…
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Introduction_page_4 Laws of Science? At this point in time - the early years of the twenty-first century - we have reached the point where we need to realize…
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Introduction_page_40 Jigs for the rotors PCD jig for drilling holes The magnet rotors are mounted on a bearing hub (see diagram 10). The hub has a flange with…
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Introduction_page_41 11. MARKING AND DRILLING THE PCD JIG Magnet positioning jig (See diagram 12) This jig is for putting the magnet blocks into the correct…
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Introduction_page_42 * Draw 3 more pairs of straight lines at 45 and 90 degree angles to the first pair. ¢ Using these lines, mark the magnet positions, and cut…
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Introduction_page_43 ¢ Take all but one of the disks, and cut circular hole in each, 360mm diameter to form rings (See diagram 14). 14. RINGS * Draw a circle…
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Introduction_page_44 16. TURNING A MOULD FACEPLATE Now it is possible to shape the mould with a chisel. Wear a mask over your mouth to avoid inhaling the dust.…
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Introduction_page_45 Cut a smooth surface on the inner edges of the stack (diagram 17). The surface tapers at about seven degrees. The overall diameter at the…
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Introduction_page_46 18. CENTRE DISK SECTION HOLE CHECK THAT THE COIL FITS COMFORTABLY ¢ Place a coil against the face of the mould and check that it fits…
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Introduction_page_47 Stator Inner mould * Cut disks with diameter 370mm 20 degrees SECTION 20deg i 20. INNER MOULD 325 368 HOLE |*| * Drill a 12mm hole at the…
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Introduction_page_48 21. CUTTING FACES ON THE INNER MOULD FLAT FACE These two faces will create a thicker casting around the mounting studs. Magnet rotor moulds…
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Introduction_page_49 Use the PCD jig to drill four holes to match the holes in the magnet disks. Each magnet rotor also needs an inner disk mould (diagram 23),…
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Introduction_page_5 The answer is: “the exact volume contained inside the tumbler”. Agreed. This is what present day science says. To be strictly accurate, you…
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Introduction_page_50 Jigs for the stator Stator studs jig (See diagram 24) The stator needs four 8 mm supporting studs cast into it. These studs need a jig to…
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Introduction_page_51 Paper templates (see diagram 25) Fibreglass ‘chopped strand mat' (CSM) is to be used in the stator. Make some paper templates for cutting…
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Introduction_page_52 4. Stator construction This section tells how to make a stator, using the jigs and moulds from section 3. It is a good idea to wind a coil…
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Introduction_page_53 27. THE COILS MUST ALL BE THE SAME WAY UP STARTING TAIL HIDDEN UNDER ¢ Scrape the enamel off the last 20mm of each tail of enamelled wire,…
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Introduction_page_54 Suggested lengths of flexible tails: coils 1 and 6 - 800 mm flex coils 2 and 5 - 600 mm flex coils 3 and 4 - 400 mm flex * Cover the…
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Introduction_page_55 Cut out pieces of fibreglass CSM, using the templates. There will be 2 circular disks for laying flat in the outer mould. You also need…
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Introduction_page_56 ¢ Place the outer mould on some newspaper on a workbench. * Mix 200g of resin, with 3cc of catalyst (and 15-30cc of pigment for colour, if…
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Introduction_page_57 31. STATOR CASTING ELEMENTS | | M12 bolt | ~——_G— studs inner mould CSM disk CSM strips ~— CSM disk outer mould The casting is now…
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Introduction_page_58 Rotor construction The magnet rotor is also a casting. There is also a procedure later for assembling the parts. First collect together the…
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Introduction_page_59 33. ALTERNATIVE SHAPE : AN OCTAGON The central hole is made with a hole-saw or it can be cut out on a lathe. Grind the steel disks until…
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Introduction_page_6 So, now, how much water can be poured out of the tumbler? Answer: “millions of times the volume of the tumbler”. But hang on a moment;…
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Introduction_page_60 35. PLACING THE MAGNET BLOCKS 1. CHECK THAT THE BLOCK IS REPELLED 2. DROP IT INTO PLACE WITHOUT TURNING IT OVER. The two magnet rotors must…
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Introduction_page_61 Rotor casting procedure Before starting, check that everything is ready: « the moulds are prepared with polish or release agent, «the…
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Introduction_page_62 resin. Pour this mix around the edge of the disk until it fills the gap, level with the top of the steel disk. ¢ Place the magnet…
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Introduction_page_63 6. Assembly Rotor balancing Each rotor should be balanced, or the PMG will shake when it is turning. The whole PMG needs to be balanced…
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Introduction_page_64 39. THE BOX SECTION SPINE DRILL HOLES WITH A PILLAR DRILL FOR ACCURATE ALIGNMENT Weld the shaft in the 25mm hole. Take care to hold the…
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Introduction_page_65 Photos show the rear magnet rotor being fitted PMG assembly * Cut 4 pieces of M10 threaded rod, each 200 long. They are used as studs to…
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Introduction_page_66 and fit its support studs into the Fitting the stator holes in the spine. Fit more 8 mm nuts to the ends of the studs. ¢ Slowly lower the…
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Introduction_page_67 42. RECTIFIERS ETC. BRIDGE RECTIFIERS oo ¥ FIXING HOLES oO { m 8 NEGATIVE TERMINALS ‘Block connectors’ are useful for connecting the wires…
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Introduction_page_68 7. Testing and connecting Check that the PMG has no faults before it is put into use. It will be much easier to correct the faults now,…
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Introduction_page_69 Repeat the starting test (diagram 43) with each of the four rotor studs in the 3 o'clock position. Try different weights, and find the…
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Introduction_page_7 What the statement should say is “more energy can’t be taken out of a system than is put into it” and that is a very different statement.…
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Introduction_page_70 If there is no reading, or a very low reading, then check that the series connections (1B-4A, 2B-5A, 3B-6A) are correct. If all these…
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Introduction_page_71 46. DC TEST COILS CONNECTED STAR BLOCK CONNECTOR SERIES CONNECTIONS 10 RECTIFIERS MULTIMETER Rotate the rotor by hand as before,…
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Introduction_page_72 47. DELTA CONNECTION CIRCUIT SCHEMATIC DIAGRAM BATTERY + BATTERY - TO BATTERY + DELTA CONNECTION GIVES MORE CURRENT WITH BETTER EFFICIENCY…
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Introduction_page_73 Yet another option for connecting the stator At the time of writing this document, the above arrangement (using a relay to change the…
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Introduction_page_74 At 12 volts, the size of the cable must be large. Even if the current is only 15 amps, it is advisable to use a heavy cable. For a distance…
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Introduction_page_75 Battery acid is bad for the clothes and the skin. Do not splash it. Be especially careful of the eyes. If there is an accident, the best…
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Introduction_page_76 8. Additional information Using polyester resin Polyester is the plastic substance used in fibreglass work for building boats, car body…
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Introduction_page_77 Fibreglass The resin has almost no strength without fibreglass. It is available in sheets of ‘chopped strand mat’ (CSM). It is also…
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Introduction_page_78 Introduction page 78
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Introduction_page_8 Certainties in the Year 1900 Chapter 2
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Introduction_page_9 Certainties in the Year 1900 A metal airplane weighing 350 tons couldn't possibly fly, everyone knows that! You couldn't possibly watch…